Robotics In Manufacturing
Experienced in robotics for manufacturing processes and packaging, we offer fully integrated automotive robots for your assembly line or any application. Robotic manufacturing plays a key role in various production tasks.
Our Expertise in Robotics Manufacturing
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We help companies solve robotic manufacturing challenges
We solve robotic manufacturing challenges with technology that boosts productivity and reduces costs. Our custom designs, installations, support, and maintenance optimise your processes. Choose us for all of your manufacturing needs.
What Suppliers Need to Know about Automotive Robots
Automotive suppliers must keep up with robotic technology to stay competitive. Robots provide benefits such as improved quality control and efficiency throughout the production process. Incorporating robotic technology is highly valued by automakers and customers, making it essential for suppliers to stay up-to-date with the latest trends.
Suppliers should be aware of the increasing use of robots in the automotive industry. Automotive robots are now widely used in various production stages, ranging from welding to painting and assembly. By using robots, companies can increase efficiency, reduce production time, and improve the quality of their products. However, it is important for suppliers to ensure their products are compatible with robotic systems.
They should also be willing to invest in training their employees to work with robotic systems. In addition, suppliers should be aware of the safety measures needed to work effectively with robots, ensuring the safety of both human workers and the products being produced. By understanding the benefits and challenges associated with automotive robots, suppliers can better position themselves to take advantage of this growing industry trend.
Is robotics in manufacturing limited to the card industry?
In the world of manufacturing, robotics have been a game-changer in terms of efficiency and output. However, there remains a question of whether robotics are useful only in certain industries, such as the card industry. While it may be true that the card industry has greatly benefited from the implementation of robots in their production lines, it certainly doesn’t mean that robotics is limited to this industry. In fact, with the increasing demand for precision and speed in manufacturing processes across various industries, there is a higher likelihood of robotics being implemented in more diverse manufacturing environments.
Moreover, the advancements in robotic technology are also contributing to their increased versatility and adaptability in different sectors. As a result, the possibilities of robotics in manufacturing are virtually endless. It’s only a matter of time before more industries jump on board to reap the benefits of robotics in manufacturing.
We specialize in robotic manufacturing
At Phoenix, our core value is to provide the best manufacturing automation solutions based on our vast expertise in manufacturing optimisation.
Automotive Robots are advanced and highly specialized machines that are designed to perform a variety of tasks related to manufacturing and assembly in the automotive industry. These robots are equipped with sophisticated sensors, actuators and control systems that allow them to perform complex operations with great precision, speed and efficiency.
Some of the common functions performed by automotive robots include welding, painting, cutting, polishing and assembling various parts of a vehicle. They are also used to handle and manipulate heavy loads, such as engines and transmissions, in the manufacturing process. Overall, automotive robots play a critical role in ensuring the quality, safety and efficiency of the vehicles that we use every day. As technology continues to advance, we can expect to see even more sophisticated and capable robots being developed for use in the automotive industry.s.
The aerospace industry is experiencing remarkable growth in commercial aircraft, freight aircraft, travel, and defense sectors. However, the supply chain is facing challenges to ensure an increase in capacity, quality, and delivery time. Due to this, the aerospace sector is utilising various robotic applications for building aircraft. Thus, we will consider some of the most popular applications.
One of the most significant applications is robotic welding, which is reliable because it is very precise and accurate. Robotic welding is widely used for its repeatability, tight tolerance, and rigidity that is a primary concern for the aerospace industry.
Robotic Drilling and Fastening
Another application is robot drilling and fastening, which saves a considerable amount of time and is incredibly accurate. The robot can drill metal or any other material at a precise position in a single task.
Lastly, robot dispensing and sealing is suitable for applying any kind of sealant to a large aircraft part. However, an integrator ensures that all components, the robot, the end-effector, and the rails built for the robot reach the desired object. For instance, a robot cell is a design that is based on needs.
The plastic industry plays a major role in saving and conserving energy and enhancing power safety. It has improved productivity while lowering its costs. Despite this, one of the critical drawbacks of liner robots is their limited flexibility in movement and their large footprint.
Robotic Moulding Process
The injection moulding business, for example, is incorporating extra features such as decoration, gluing/sealing, assembly, loading/unloading, painting, and packaging to complete the process.
Even as they add more to the moulding process, the industry is transitioning to robotic automation utilising industrial robots. In-mould decorating, multi-shot moulding, in-mould labelling, and composite part fabrication have presented a novel opportunity in this sector for advanced manufacturing. Automotive robots comes with several advantages such as flexibility, productivity, efficiency and speed, product quality, accuracy, and repeatability in the plastic industry.
The food industry needs to follow strict hygiene and high standards; however, modern robots feature improved sanitary designs, making them ideal for work in this clean environment. Robot manufacturers have improved food safety before entering direct food contact. Some of these features are:
- The environmental conditions – Corrosion-resistant properties.
- Stainless steel or protective coatings.
- Ambient temperature can range from extremely hot to well below freezing.
- Internationally scaled to proven protection against environmental factors such as liquids and solids (IP65 – Dustproof, protected from splashes and low-pressure jets).
- Hygienic cover that is easy to wash down and change.
- A variety of solutions have been adopted to ensure the hygienic design of food-grade robots.
- “Wash Down robot” is easy-to-clean with its protective suit and sterile surfaces.
- Food-compatible lubricants (certified NSF H1).
The most common Robotic Applications
The most common robotic applications for the food industry include cutting robotic, pick and pack robotic, Robotic Packaging, Robotic Palletising, and Material Handling. A wide variety of end-of-arm gripper tools can handle single products to full rows and entire layers of products depending on customer needs. Phoenix will provide customised automation solutions.
In recent years, robots have played an increasing role in media production for the entertainment industry. This can range from robots mounted with cameras for carrying out complicated camera shots, where very precise flypasts are required to robots manoeuvring set pieces and actors in a green screen environment.
The use of robots has opened up possibilities for directors to create much more involved special effects stunts, where full 360 degrees of motion are required and where traditional methods may not have the same degrees of freedom. The added benefit of using robots is that every take has the same path, a bonus for directors searching for the best shot.
The main reasons for choosing robots
The main reasons for choosing robots for camera work and special effects stunts in the entertainment industry are that robots reproduce the required move with high accuracy over and over again, have easy and precise translation from VFX output or Pre-Vis to the sought-after effect or move, and the reset time for a move is in the order of seconds, saving valuable camera time.
Phoenix works within the entertainment industry in the field of robotics, supplying programming services, stunt design, training, and maintenance services for the robots employed on set. See also “Top 5 Reasons Why Robot Systems Can Benefit Your Business”
Top Robotics In Manufacturing Tasks
How It Works
Steps involved in Robotic Manufacturing
Robotic manufacturing is a complex process that involves several steps to ensure high-quality and efficient production lines. Therefore, we work with you at every step, following safety standards and ensuring that the robotic cell meets your expectations.
You can talk directly with our robotics engineer. Call us now!
We produce a customised robot cell design that caters to your specific requirements and budget.
Once we agreed on the design and budget, we set a date for the integration of the robot cell.
We work with our customers to focus on the success of their automation projects, not just on selling our services. Consequently, we believe in fostering long-term relationships, with customer service as a key component.
We need to discuss the current process and your goals. In most cases, we will require a CAD file of the part(s) to carry out a robot simulation. Moreover, we want to ensure that the robot will achieve the manufacturing process goals.
Once the design of the robot cell and its proof of concept has been agreed upon, we will provide a quotation and request a deposit. The amount of the deposit will be based on the quotation and the cost of materials. Therefore, our ultimate goal is to minimize costs for our clients.
The use of robots is increasingly common across various industries. Some of the sectors that use robots include manufacturing, automotive, aerospace, food and beverage, pharmaceuticals, healthcare, logistics, agriculture, and construction. In the manufacturing sector, robots are used for assembling, welding, inspection, and packaging processes.
In the automotive industry, robots are commonly used on assembly lines for painting, welding, and material handling. The food and beverage industries use robots for sorting, packaging, and transporting food items, while pharmaceutical companies use them to handle delicate materials and equipment. The use of robots has enabled these industries to achieve higher levels of precision, speed, and accuracy in their operations. Consequently, this has led to the production of better-quality products and services, as well as cost savings.
Cost-Effective Robotics In Manufacturing
Robots have already had a profound impact on today's businesses. However, to sustain and grow in the market, companies are looking for high levels of accuracy, speed, cost-efficiency, and precision beyond those of the human workforce. Thus, industrial robots have already proven to be an essential part of the manufacturing sector.
The article on RIA named "The Robot Makers - Yesterday, Today, and Tomorrow," traces the relationships between the world's four major robot makers and the first industrial robot and how automation has moved from serving large multinational manufacturers to becoming a flexible solution for small and medium-sized businesses.Robotic automation is helping manufacturers, and industrial robots have become powerful tools in the market in recent years. Therefore, manufacturers can reach low unit production costs with enough flexibility to meet specific customer demands.
Robotics In Manufacturing for Car Industry
At Phoenix, we work with companies to optimise their robotic manufacturing processes by integrating robots into their existing operations. Whether it's your first robotic arm or you want to add another task to your production line, we have experience integrating automotive robots and even single robot cells.
We can certainly assist with the installation of new robots or reprogramming existing ones. However, it's essential to understand the company's goals. For example, what the company hopes to achieve, such as creating a robot cell design that meets all requirements, completing robot simulations to prove designs, testing equipment before installation, and providing support after commissioning.Phoenix tailors our services based on each company's unique needs, ensuring a successful integration of robotic manufacturing applications into their operations.
Robots have already begun to have a profound impact on today's businesses. However, in order to sustain and grow in the market, companies are looking for a high level of accuracy, speed, cost efficiency, and precision beyond that which the human workforce can provide. Thus, robotics in manufacturing has already proven to be an essential part of the manufacturing sector.