Robotics In Manufacturing
Experienced in robotics for manufacturing processes and packaging for customers, we offer fully integrated automotive robots for your assembly line or any robotic application. Robotic manufacturing, or factory robots, plays a key role in various manufacturing tasks.
ROBOTIC MANUFACTURING EXPERTISE
We offer robot integration for any preferred robot manufacturer. Factory robots come in various forms and configurations depending on the specific industry application and requirements.
We Help Companies In Solving Robotic Manufacturing Applications
Robotic Automation Systems are helping manufacturers maintain their lead in today’s market.
We specialise in Robotic Manufacturing Applications
At Phoenix, our core value is to provide the best manufacturing automation solutions based on our vast expertise in manufacturing optimisation.
Industries that use Factory Robots
Automotive robots have been successfully installed in manufacturing plants around the UK and globally. However, the numbers show that the biggest users of robotics are car assembly operations and automotive part manufacturers. As a result, there are many interesting innovations like vision systems and collaborative robots in this market.
The most common automotive robot applications in the car industry are robot painting, robot welding, palletising robots, assembly robots, and cutting and trimming robots. With robots performing all the dirty work, they reduce the chances of worker injury or error. Consequently, this saves companies money on downtime and sick time, while increasing overall productivity levels. For more click here robotics insights.
The aerospace industry is experiencing remarkable growth in commercial aircraft, freight aircraft, travel, and defense sectors. However, the supply chain is facing challenges to ensure an increase in capacity, quality, and delivery time. Due to this, the aerospace sector is utilising various robotic applications for building aircraft. Thus, we will consider some of the most popular applications.
One of the most significant applications is robotic welding, which is reliable because it is very precise and accurate. Robotic welding is widely used for its repeatability, tight tolerance, and rigidity that is a primary concern for the aerospace industry.
Robotic Drilling and Fastening
Another application is robot drilling and fastening, which saves a considerable amount of time and is incredibly accurate. The robot can drill metal or any other material at a precise position in a single task.
Lastly, robot dispensing and sealing is suitable for applying any kind of sealant to a large aircraft part. However, an integrator ensures that all components, the robot, the end-effector, and the rails built for the robot reach the desired object. For instance, a robot cell is a design that is based on needs.
The plastic industry plays a major role in saving and conserving energy and enhancing power safety. It has improved productivity while lowering its costs. Despite this, one of the critical drawbacks of liner robots is their limited flexibility in movement and their large footprint.
Robotic Moulding Process
The injection moulding business, for example, is incorporating extra features such as decoration, gluing/sealing, assembly, loading/unloading, painting, and packaging to complete the process.
Even as they add more to the moulding process, the industry is transitioning to robotic automation utilising industrial robots. In-mould decorating, multi-shot moulding, in-mould labelling, and composite part fabrication have presented a novel opportunity in this sector for advanced manufacturing. Automotive robots comes with several advantages such as flexibility, productivity, efficiency and speed, product quality, accuracy, and repeatability in the plastic industry.
The food industry needs to follow strict hygiene and high standards; however, modern robots feature improved sanitary designs, making them ideal for work in this clean environment. Robot manufacturers have improved food safety before entering direct food contact. Some of these features are:
- The environmental conditions – Corrosion-resistant properties.
- Stainless steel or protective coatings.
- Ambient temperature can range from extremely hot to well below freezing.
- Internationally scaled to proven protection against environmental factors such as liquids and solids (IP65 – Dustproof, protected from splashes and low-pressure jets).
- Hygienic cover that is easy to wash down and change.
- A variety of solutions have been adopted to ensure the hygienic design of food-grade robots.
- “Wash Down robot” is easy-to-clean with its protective suit and sterile surfaces.
- Food-compatible lubricants (certified NSF H1).
The most common Robotic Applications
The most common robotic applications for the food industry include cutting robotic, pick and pack robotic, Robotic Packaging, Robotic Palletising, and Material Handling. A wide variety of end-of-arm gripper tools can handle single products to full rows and entire layers of products depending on customer needs. Phoenix will provide customised automation solutions.
In recent years, robots have played an increasing role in media production for the entertainment industry. This can range from robots mounted with cameras for carrying out complicated camera shots, where very precise flypasts are required to robots manoeuvring set pieces and actors in a green screen environment.
The use of robots has opened up possibilities for directors to create much more involved special effects stunts, where full 360 degrees of motion are required and where traditional methods may not have the same degrees of freedom. The added benefit of using robots is that every take has the same path, a bonus for directors searching for the best shot.
The main reasons for choosing robots
The main reasons for choosing robots for camera work and special effects stunts in the entertainment industry are that robots reproduce the required move with high accuracy over and over again, have easy and precise translation from VFX output or Pre-Vis to the sought-after effect or move, and the reset time for a move is in the order of seconds, saving valuable camera time.
Phoenix works within the entertainment industry in the field of robotics, supplying programming services, stunt design, training, and maintenance services for the robots employed on set. See also “Top 5 Reasons Why Robot Systems Can Benefit Your Business”
How It Works
Robotic Manufacturing Steps
We work with you at every step, following safety standards and ensuring that the robotic cell meets your expectations.
You can talk directly with our robotics engineer. Call us now!
We produce a customised robot cell design that caters to your specific requirements and budget.
We set a date for the integration of the robot cell.
We work with our customers to focus on the success of their automation project, not just on selling our services. We believe in fostering long-term relationships, with customer service as a key component.
We need to discuss the current process and your goals. In most cases, we will require a CAD file of the part(s) to carry out a robot simulation. Moreover, we want to ensure that the factory robot will attain the manufacturing process goals.
Once the robot cell design and proof of concept are agreed upon, we will provide a quotation and request a deposit. Therefore, the amount of the deposit will be based on the quotation and the cost of materials. We always aim to minimize costs for our clients.
In recent years, many industries have started using factory robots to improve their productivity and efficiency. These robots can perform a wide range of tasks, from assembling small parts to packaging finished products. Among the industries that use factory robots are automotive, electronics, food and beverage, and pharmaceuticals.
The automotive industry, for instance, uses robots to weld car parts, paint cars, and handle heavy materials. Similarly, electronics manufacturers use robots to assemble and test electronic components. Food and beverage companies use robots to sort, package, and transport food items, while pharmaceutical companies use robots to handle sensitive materials and equipment.
By using factory robots, these industries are able to reduce labour costs, improve product quality, and increase their production speed. As technology advances, we can expect to see even more industries adopting these robots as part of their operations.
Cost-Effective Robotics In Manufacturing
Robots have already had a profound impact on today's businesses. However, to sustain and grow in the market, companies are looking for high levels of accuracy, speed, cost-efficiency, and precision beyond those of the human workforce. Thus, industrial robots have already proven to be an essential part of the manufacturing sector.
The article on RIA named "The Robot Makers - Yesterday, Today, and Tomorrow," traces the relationships between the world's four major robot makers and the first industrial robot and how automation has moved from serving large multinational manufacturers to becoming a flexible solution for small and medium-sized businesses.Robotic automation is helping manufacturers, and industrial robots have become powerful tools in the market in recent years. Therefore, manufacturers can reach low unit production costs with enough flexibility to meet specific customer demands.
Robotics In Manufacturing for Car Industry
At Phoenix, we work with companies to optimise their robotic manufacturing processes by integrating robots into their existing operations. Whether it's your first robotic arm or you want to add another task to your production line, we have experience integrating automotive robots and even single robot cells.
We can certainly assist with the installation of new robots or reprogramming existing ones. However, it's essential to understand the company's goals. For example, what the company hopes to achieve, such as creating a robot cell design that meets all requirements, completing robot simulations to prove designs, testing equipment before installation, and providing support after commissioning.Phoenix tailors our services based on each company's unique needs, ensuring a successful integration of robotic manufacturing applications into their operations.
Robots have already begun to have a profound impact on today's businesses. However, in order to sustain and grow in the market, companies are looking for a high level of accuracy, speed, cost efficiency, and precision beyond that which the human workforce can provide. Thus, robotics in manufacturing has already proven to be an essential part of the manufacturing sector.