Robot welding is used to join 3D-printed structures
Robot welding is a precise method that joins metal parts using high heat. Welding automation has gained attention for its use in manufacturing 3D-printed structures, as it provides accuracy and guarantees quality. Furthermore, the combination of 3D printing and robotic welding effectively produces complex metal structures and components.
Nowadays, robotic welding works with 3D-printed structures. Although it requires a more complete structure for the robot to operate, this is not impossible. 3D printing is becoming more popular, and robotic welding arms can help build even large structures. By controlling the point where the welds are made, it’s possible to control the orientation of the parts to be welded. Despite companies having the idea that robots are difficult to program, they soon learn that robots are easier to program.
Also, in the long run, it’s easier to train someone to operate the robot than to teach somebody to weld. Now, a team of students from Delft University of Technology (TU Delft) in the Netherlands has taken another approach. They’ve created the world’s first stainless steel bike made via a welding-based 3D-printing technique. The students want to demonstrate the potential of robot welding technology. Watch the video.
Why should one invest in robot welding automation?
The use of robotics in welding can greatly benefit businesses by improving the consistency and quality of welds while also increasing overall productivity. By automating the welding process, companies can reduce the risk of mistakes that can lead to costly rework or even safety concerns. Robots can work faster and longer without fatigue or injury, leading to higher levels of efficiency and output. Additionally, robotic welding systems can save money in the long term by reducing labor costs and minimizing material waste. Investing in robot welding automation can provide a strong return on investment and help businesses stay competitive in their industries.
Robot welding automation is no longer just for large manufacturers. Therefore, it offers benefits for small enterprises as well. Robot welding is an automated process that improves productivity and weld consistency, thereby lowering costs for production, labour, and materials. Moreover, robots help companies gain a competitive advantage over businesses that have not transitioned to robotic welding.
The decision to adopt robotic welding automation is becoming easier every day due to the lack of skilled welders available to meet the requirements of both large and small companies. Consequently, they can also gain greater flexibility by adding automation. Small and medium-sized enterprises are beginning to invest in this technology, realizing the positive results it brings.
Benefits of robot welding automation
- Robotic welding offers consistency and high repeatability of the welds produced. A robotic welder is more consistent and thorough and can move from one weld to the next quickly, speeding up the entire process.
- Significant improvements in productivity and finished part quality.
- Lower production costs by reducing labour requirements. You can have a good welder supervising the work of several automated cells instead of having to find and train a lot of welders for the job.
- Consistent cycle times, no break in production, and better weld allowing for less weld spattering and less post-weld clean-up.
- Reduce the time and money spent on rework. Lower welding production costs by reducing waste materials.
- Robot-based welding automation can tolerate much harsher work environments.
More about Manufacturing Automation
Manufacturing automation uses technology to automate production, increasing productivity, accuracy, and safety. It lowers costs and speeds up cycles with machinery, and software. As technology advances, automation is becoming even more prevalent in production.
Key Considerations for Welding Automation
There are some key considerations to make before adding robot welding automation to your company. Some of the key considerations for the welding process are:
- Automating welding processes involves considering the welding type, material, weld complexity, and production volume/lead time.
- Different welding types require different approaches, and varying levels of automation may be needed for different materials or weld complexities.
- When thinking about using welding robots, it’s important to think about what kind of welding you want to do. Robots can help with many different types of welding, like gas metal arc, gas tungsten arc, and submerged arc welding.
- Ensuring that the parts to be welded are appropriate for an automated welding process,
- Selecting the right system
- Providing enough physical space and proper training for welding operators.
These are just a few factors that can help companies gain the best in efficiency and maximise the return on investment.
Phoenix works with you to ensure that you get the best of your return on investment (ROI) on your robotic welding systems.
Contact us for a free consultation to find the most convenient automation solution for your company.